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In-Motion Rail Weighing System

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Rail In Motion Weighbridge Weighing System in India, Odisha

In today's evolving industrial world, the best and most productive weighing systems are essential. The Rail in Motion weighbridge weighing system in India, Odisha is an advanced technology structured to weigh trains, wagons, freight cars and locomotives as they move.

This system gives real-time information without the need for the train to stop, improving productivity and efficiency in several industries whether in manufacturing, mining or logistics, the in-motion rail weighing system makes sure of clear weight measurements assisting businesses in saving time and decreasing costs.

Technical Features of Rail in Motion Weighbridge Weighing System in India, Odisha:

Type of Weigh Bridge Rail In-Motion of Pit less design
Weighing Capacity 140 Tone for individual Wagon
Load cell Strain gauge
Type of Weighing Axle
Weighing speed 15 KM / Hr
Direction of Weighment Bi-Directional
Type of Wagon All types of standard Wagons of Indian Railways
No of Axles 2, 4 Axles wagons
Axle Load 45 Tone (Maximum)
Increment Selectable 20 /50 /100 Kg
Accuracy 0.5 % for wagon, 0.2 % for complete rake
Power Supply 230 V, 10 %, single phase 50 Hz
Ambient Temperature 550 Celsius
Humidity 95 %
Size of Weigh Rail 52/60 KG / M
Length of Weigh Rail 5.5 meters
No of Weigh Rails per Weigh Bridge 2 No's
Anti roll back facility will be provided to take care of the effect of roll back at the time of weighing so that the reverse movement of the stopping train will not have any effect on the orderly recording of each wagon in the train.

Scope

The scope of supply covers Design, Engineering, Manufacturing, Supply, and erection, stamping by the Weights and Measures Department and commissioning of one number, Rail In-Motion Weigh Bridges of Pit less Design.

Standards

The components of the Weigh Bridges will be designed, manufactured, assembled and tested as per relevant BIS and RDSO guideline.

Additional Specification of Rail In-Motion Weighing System

Rate Capacity 45 Tone Axle load Rated Excitation Maximum Excitation Bridge Resistance Temperature Effects. 15V AC /DC 25V AC/DC 700 Ohms (Nominal)
Full Scale Output(m V/V) 2 mv/v Span / degree C (of load) +/- 0.006%
Tolerance on Output(FSO) +/- 0.25% Span / degree C (of load) +/- 0.006%
Zero Balance (FS) +/- 0.1mv/v Zero/degree C (FSO) +/- 0.008%
Non-Linearity (FSO) < +/- 0.100% Combined Error (FSO) < +/- 0.085%
Hysteresis (FSO) < +/-0.080% Safe Overload (FSO) 150%
Non-Repeatability (FSO) < +/-0.060% Ultimate Overload (FSO) 300%
Creep (FSO) in 30 min < +/- 0.020% Protection Class IP 67
Operating Temperature Range -20 degree C to + 70 degree C

Important Parts of In motion Rail weighbridge Weighing system in India, Odisha:

Weighing Sensor:

The main components of the in-motions Rail weighbridge weighing System in the weighing Sensors, these sensors are thoroughly placed on the trucks to evaluate the weight of each railcar as it crosses over them. The sensors are structured to resist heavy loads and dynamic forces exerted by moving trains ensuring efficiency and flexibility.

Junction Box:

Junction Boxes will be weather proof.

Digitizer:

Each Weigh Bridge will have independent Digitizers for processing the signal generated by the strain gauges and that by track switch logic. The WTR Series Digitizer will be housed in a sheet metal fabricated panel suitably reinforced. The panel will be of floor mounting type and will be of dust and vermin proof and will conform to IP:55 protection class .A block diagram of the processor is enclosed.

The Digitizer will have microprocessor based circuitry with solid state integrated circuits to effect fast and reliable operation. The Digitizer is constructed to the highest international standards, embodies the latest techniques and utilizes the best components to ensure highest possible reliability and integrity, even when used in harsh industrial environment. The system can operate over a wide temperature range without affecting the accuracy and reliability the multiprocessor technology of the system allows independent processing of weight, rack logic and communication ensuring fast and accurate weighment. The systems automatically monitor movement of wagon to initiate weigh cycle. Wagon movement on the Weigh Bridge is identified by Track Switch, placed on either side of the track switch to detect direction, type of wagon, start and stop weighment.

Hermitically Sealed Rail Sensors

The load sensors will be of strain gauge type and hermitically sealed. The strain gauges will conform to OIIML .The Strain gauges will be environmentally insensitive to dampness, polluted environment and shall be suitably temperature compensated to take care of temperature variations ranging from 0 to 70 Deg Celsius. The output signals from the load cells will be high enough to make it insensitive to the Electrical disturbances.

Type Protection class No of strain gauges per Weigh Rail Safe over load withstand capacity Ultimate over Load Surge protection Rated output
Strain gauge, hermitically sealed IP 68 2 150 % rated capacity 300 % of rated capacity In built 2 mv / V

Benefits of In-motion Rail Weighing System in India, Odisha:

  • Improved Efficiency:

    The system's capability to weigh rail in motion weighbridge weighing system in India, Odisha removes to requirement for trains to stop and ensures less downtime with more productive operations. It enables quick weighing and decreased congestion on the track through optimized procedure.

  • Correct Data Collection:

    In industrial weighing accuracy weighing is most important. The in-motion rail weighing system in India, Odisha is a main example of a highly effective system. Accuracy is important for inventory management billing and compliance with industry regulations. Proper weight measurement is important for various purposes.

  • Real-Time Data Monitoring:

    The rail-in-motion weighbridge weighing system in India Odisha provides real-time monitoring allowing operators to track the weight of railcars as they move through the system. This system is effective for managing large fleets of trains where timely details are important for decision-making.

Additional Features & Facilities of In-motion Rail weighing system for weighing:

  • Modular construction.
  • Analog digital converter with filter.
  • RFI /EMI signal protection to provide high level of signal integrity even in harsh industrial environment.
  • Automatic zero maintenance.
  • Diagnostic facility.
  • Auto calibration.
  • Built in surge arrester for protection electronic circuits.
  • 25 mm digital display and real time clock to display date and time.
  • RS 232 interfaces and Centronics parallel interface to the printer.
  • RS 422 serial port .
  • Option for operation of Weighing System with the help of Digitizer without the help of PC (in case of failure of PC) .
  • Pass Word Protection.
  • Auto/ manual mode of operation of the system.
  • System will ignore Locos.
  • All the control logic in the system will be achieved through semi conductor devices and will be free of relay logic.

Software & Report

As per system requirement. The software will be interactive with weighing system and capable of creating files for each rake received at the siding with the information about wagon serial no and its weight for each empty rake and loaded rake separately with rake details.

The software package provides is window based and through the software communication with weighing system. The software will have multilevel password security to prevent unauthorized access to the data.

The weighing report format will as follows:

  • Wagon No
  • Wagon Type
  • Product
  • Suppliers Name
  • Speed of Wagon
  • Date in/ Date out, Time in / Time out
  • Customer Name
  • Gross Weight
  • Tare Weight
  • Net Weight
  • Remarks

The system can generate report as detailed below:

  • Daily Report
  • Gross Only Report
  • Rake wise report
  • Shift wise Report
  • Monthly Report
  • Customer wise Report
  • Material wise Report

Uses of Rail in Motion Weighbridge Weighing System in India, Odisha:

The rail in-motion weighbridge weighing system in Odisha, India is a productive tool for several industries. In manufacturing, it ensures correct tracking of raw equipment. Decreasing Waste and enhancing inventory management. This system decreases the requirement of manual weighing saving time of labour costs. Rail in Motion weighbridge in India, Odisha is an important tool for manufacturing weigh regulations. Ensuring proper billing and avoiding overloading. It provides more accuracy and enhances efficiency.

We at WeighTrack India weighbridge manufacturing company in Bhubaneswar, Odisha, India provide all these benefits, important parts and features. WeighTrack India Pvt. Ltd. as a weighbridges manufacturing company in Odisha, India provides the best rail-in-motion weighbridge weighing system in Bhubaneswar Odisha India. Our weighbridge manufacturing company is known for giving reliable service. All skilled professional has 25 years of experience in providing in-motion rail weighbridge weighing systems to our customers. If you want to know more detail you can directly get in touch with us to explore more accuracy and efficiency.

Contact us to get more details.


FAQS

Rail in motion weighbridge weighing system measures the weight of trains as they pass over the weighbridge without stopping. It gives accurate real-time information for effective rail operations. This system is crucial for maintaining safety and ensuring proper load management.

  • 25 years of providing Weibridge manufacturing service.
  • More accuracy and reliability from the rail-in-motion weighbridge weighing manufacturing.
  • High-quality weighing solution.

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